Double Layer Transformer Foil Winding Machine
Infrastruture:
To acheive our set production targets and meet the prescribed abjectives of an organization , our company has developed a state-of-the-art infrastructural set-up. We have installed latest machinery in our production department, which is upgrated on regular intervals to maintain an outstanding rate of production. Our infrastructure comprises designing, production, quality control and many other departments.
The 1400 type foil winder is a dedicated device for the production of low-voltage coils for dry-type transformers and even for production of energy-saving large-capacity transformer coils. The model is featured by the following available for lap winding or parallel winding of double-layer foils (aluminu or cooper), and also for single-layer winding. The lower layer adopts three- point simultaneous correction technology, which facilitates high correction speed and high accuracy. In addition to employing imported linear guide and ball screw( in order to ensure smooth welding quality, but also optional water cooling system). The tension of the foil is generated by the de-coiling device. The winding spindle is controlled by a variable frequency system so that the machine will maintain stable positive rotation and negative rotation even when under fairly powerful tension. Except for the motor, the implementing mechanism is controlled by pneumatic components.
The machine consists mainly: welding device, winding machine, end-insulation de-coiling device, end-insulation guiding device, dust removal device, shearing device, layer-insulation de-coiling device, photoelectric side-control device, raw-edge-smoothening device, materials conveying device, de-coiling machine, correcting device, electric control box, and tungsten electrode argon arc welding machine.
| Item |
Parameter |
| Range of Coil Processing: |
| Axial length |
350-1400 mm |
| Winding coil outer diameter |
200-600mm |
| Coil shape |
Circular, square, rectangle |
| Material of Coil: |
| Coil band width |
350-1400 mm |
| Foil thickness |
Copper:0.5-2mm; Aluminium:0.5-3mm |
| Coil inner diameter |
500mm |
| Coil outer diameter |
≤1000mm |
| Decoiler (two sets) |
| Effective length of decoiler |
1400 mm |
| Working range of decoiler |
φ480-φ520 |
| Load capacity |
3000 KG |
| Tension force |
20000 N |
| Tension work pressure |
0-0.6 Mpa |
| Center aligning |
Manual /Automatic |
| Winding Machine (One Set) |
| Winding speed |
0-30 n/min |
| Working moment |
≤20000 N.M |
| Winding motor |
30KW |
| Adjust speed form |
Frequency conversion step less |
| Winding shaft |
70×70×1600 mm(Tempering treatment) |
| Welding Device (One set) |
| Welding method |
TIG direct current W welder |
| Welding speed |
Frequency adjust 0-0.7m/min(conversion step less) |
| Shearing Device (two sets) |
| Shearing form |
Rolling Shearing method |
| Shearing speed |
1.5 m/min |
| Shearing length |
1400 mm |
| Layer-Insulation Decoiler Equipment: |
| Mounting shaft |
Two sets |
| Outer diameter |
≤φ400 mm |
| Inner diameter |
φ75 mm |
| Width of layer-insulation roller |
350-1400 mm |
| Tension means mounting shaft |
Pneumatic |
| Unwinding tension |
Magnetic powder clutch, conversion step less |
| End-Insulation Decoiler equipment |
| Qty |
10 sets |
| Tray out diameter insulating |
≤φ350 mm |
| Tray diameter insulating |
φ56 mm |
| Layer-insulation roller width |
≤35 mm |
| Correction device (two sets) |
| Correction form |
Three, photoelectric control type (servo) |
| Correction accuracy |
±0 .5 mm |
| Burrs device |
Pneumatic press burrs |
| Electrical Control System |
| Control method |
Touch screen control PLC, complementary with button operation way |
| Count digit |
(0-9999.9)Four digit |
| Count accuracy |
0.1 turn |
| Power |
Electrical: Motor 28KW, 3 phase, AC380 50HZ |
| Compression Air: ≥0.5Mpa,0.1M3/min |
The Manufacturer history in Transformer equipments/Machine:
we have been dedicating on development and production of transformer manufacturing equipment since 1984--the earest factory in China,with 120 staffs in this department.The products are widely adopted by customers all over the country and high praised by the users. In the equipment installation and commissioning phase, we can, upon the request of the buyer, send our onsite service force to give local technical instructions, free of charge, and provide training until the operator can skilled run the equipment independently.
Our Products have lasting performance, reliable quality, high efficiency and easy operation. The latest and most practical equipment for producing tranformer of wave-shape oil tank.
Product Tags:
|
|
High Speed Transformer Manufacturing Machinery , Double Layer Transformer Foil Winding Machine Images
|
